EWD-L-MSJ4 Series of intelligent elevator weighing device technical documents of the [user manual]
U s e r ’ s G u i d e
EWD-L-MSJ4
Xi’an Excellent Electromechnical Co.,Ltd
(V2.3)
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Table of Contents
Product
Overview
1、“EWD-L-MSJ4”The main features of the weighing device
………
P3
2、“EWD-L-MSJ4”Installing Method and Working Principle
………
P3
3、Controller and load sensor Appearance
………
P4
4、Controller interface diagram and description
………
P5
5、Controller dimensions
………
P7
Installation
& Adjustment
6、Button function and instruction code meaning explanation
……
P8
7、System debugging methods and instructions (self-learning)
………
P11
1.Elevator Rated load rang setting
………
P12
2.No-load self-study mode of work
………
P13
3.The amount of self-learning work mode
………
P14
8、Multiplier parameter setting and description (auxiliary function)
………
P15
System
Characteristics
9、Technical Specifications
……
P16
Promise
……
P17
Other
………
P17
Attached
Drawings
Load sensor dimensions and installation
………
P18-26
Note: Under any condition, our part is just responsible for the quality of product in the period of guarantee service.
Declaration: For the reason of technology advancement, our company reserves the right of improving product. As for the relevant
technical parameters, Please refer to the technical handbook delivered with the product
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System Overview
1.“EWD-L-MSJ4”The main features of the weighing device:
1. The normal work of the product, the direct display of the car internal payload, self-learning process is simple.
2. Intelligent programming and control process, according to different customer needs, the controller output of
the 4-way switch signal in any one of the signal corresponding to the percentage of load and dynamic / dynamic
output adjustment, and the output simulation The amount of the way to modify.
3. Intelligent sensor equipment: the use of high-precision load intelligent sensor, direct detection of car load
changes;
4. Wide measurement range (payload can be manually set according to demand), high positioning accuracy,
intelligent temperature compensation.
5. Electrical performance in line with the "International Electrotechnical Commission (IEC)" standard
requirements;
6. The core uses high precision load cell and high performance single chip microcomputer. Can set all the
working parameters.
7. Unique programmable output signal control mode, suitable for a variety of activities of the car to mention the
elevator weighing signal on the demand.
8. With the working parameters of artificial fine-tuning correction ability, the elevator can be modified after the
artificial correction, so as to achieve the purpose of accurate measurement.
9. Unique sensor + controller design structure, wiring is simple.
10. Everything from the user point of view, easy to install, easy to debug, reduce the use of additional costs,
performance and high cost.
2.“EWD-L-MSJ4”working principle:
With the development of elevator technology, the influence of elevator weighing device on its performance has
reached a point that cannot be ignored. Elevator The demand of high precision, high reliability and multi-function
of weighing device is imminent. In sensor technology and microcomputers constantly The development of today,
the use of high-precision sensors to detect the elevator car due to load changes caused by electrical signals. High
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precision sensor: The serial communication technology is used for long-distance and high-precision lossless
transmission. The MCU is used in the controller to carry out scientific operations Therefore, the final precise
display of the payload in the car directly on the controller digital tube, to achieve the elevator car payload
weighing Heavy working function.
3.Controller and load sensor Appearance :
Elevator load weighting device“EWD-L-MSJ4”Controller
EWD-L-MSJ4
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4.Controller interface diagram and description:
1.Controller interface diagram
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2.Controller port details:
Function
Explanation
PJ
Switching
1
J1 Relay COM port
With the P2 to produce effective logic
1. Function
:
Be
programmed as“J1
~
J4”(No load - over
load)output signals to
participate in elevator
logic control
2.Max loading Capacity:
DC/AC 48V/500mA
2
J1 Relay Out put
system default“J1”5Kg No load Dynamic open output;
3
J2
、
J3
、
J4 Relay com port
With P4.P5.P6
,
to produce effective logic
4
J2 Relay Output
system default“J2”:Light load Dyn. Close output
5
J3 Relay Output
system default“J3”
:
Related load Dyn close output
;
6
J4 Relay Output
system default“J4”:Overload Dyn,open output;
PM
Lock
1
Lock signal COM prot
Note the voltage difference and the connection polarity when connecting
2
DC+24V lock signal , Can
access the door lock signal and
brake signal
PX
Analog
3
0~10V;10~0V;Analog
voltage output
Used for pre-torque compensation of the drive system
4
COMConnect the governor to
the analog common
PV
Power
supply
System power supply port:AC/DC 24V/200mA
PG
Sensor
connecti
on port
PG1PG2
PG3PG4PG5
PG6
EWD-L-MSJ4 controller ,4 sensors or 6 sensors can be used as needed.
It is absolutely impossible to connect the output port other than the "PV" device directly to the external power
supply, which may cause permanent damage.(Note:PX and PM port with Polarity requirements and
voltage rating requirements)
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5、Size of Controller:
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6.Button function and Instruction parameter code meaning description:
Note:(1)Press the button, the meaning is to press the button to release.
(2) hold down the button, meaning that the button is pressed for a long time as required.
1.Button Meaning and Function Description
:
No.
Button icon
Function
Explanation
1
【■】
Set and confirm Button(SET)
Set a parameter and confirm the internal data
function
2
【 】
Switch / cursor shift utton(SHIFT)
Used to switch the digital display digit
3
【▼】
Data increase Button(ADD)
Change the internal value of the parameter
2.Button to use method description:
⑴Set and confirm button【■】Instructions:
When power is displayed, press it【■】,Enter the parameter setting status,by【 】 and 【▼】button Enter
the setting parameter,Can be set accordingly。Finish setting ,press【■】button check,Save the parameters。
⑵Switch / cursor shift buttons【 】Instructions:
In the parameter setting state,press once【 】,The cursor moves one by one ,to the last one,Press the toggle
/ cursor shift button【 】And cycle back to the first place.
⑶Data increase button【▼】Instructions:
In the parameter setting state,press once【▼】,Add one to the cursor bit data, add the maximum
value of the set data and then cycle back to the minimum value of the data.
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3.With the decimal point of the parameters of the process of adjusting the use of key
examples:
After powering on the product, press 【■】 button to enter the instruction setting state. When "00000" is
displayed, press 【 】button to move the flashing cursor to the last digital tube. Press 【▼】 key to adjust the
digital display to "00001", press【■】button to enter the command parameter setting state, digital display "dd - c",
press 【■】 buttons to enter this Parameter modification mode, display "00001" means that the decimal point is 1
bit. Press【 】and【▼】to change the digital tube display to "00002", press【■】key to confirm this parameter
is modified, the digital tube decimal point will move one by one. (Note: other instruction item parameters can be
modified and confirmed in accordance with this method.)
3.Instruction Parameter Code Meaning Description:
No
Instruction
parameter code
Function
code
Code default
data
Function and explanation
1
00001
dd--c
00001
Display the decimal point position setting, the factory default
for the 1-bit display "00001", adjustable 4 decimal point
adjustment
2
00002
Lc--01
1000.0
The amount of load range set, according to the different
capacity of the elevator directly to the manual set to the load
range can be。
3
00003
Bj--1
0005.0
J1 for the no-load signal output corresponding to the car
load, the default setting elevator car load 5.0kg:
Bj--2
0005.0
J2 for the light load signal output corresponding percentage,
the default setting for the amount of 5% output action,
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BJ--3
0090.0
J3 for the full load signal output corresponding percentage,
the default setting for the amount of 90%,
BJ--4
0105.0
J4 for the overload signal output corresponding percentage,
the default setting for the amount of 105%,
4
00004
BJ-HL
BJ1-L
J1 relay dynamic output, dynamic (L)
BJ2-H
J2 relay moving output, moving together(H)
BJ3-H
J3 relay moving output,moving together(H)
BJ4-L
J4 relay dynamic output, moving together(H)
5
00005
Da--c
Da-00
Analog output mode corresponds to P9 ~ P10 terminal port
output 0 ~ 10V,
Da-01
Analog output mode corresponds to P9 ~ P10 terminal
output 10 ~ 0V,
6
00006
HELP-
---01
Restore factory settings
7
00007
B2--c
B2-01
Multiplier parameter setting, multiplied by the amount of 1
times, "01 ~ 99" value corresponding to the amount of 1 to
99 times the amount of adjustable; ★ multiplier parameters
to be modified after the completion of self-learning after the
completion of confirmation
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8
00008
L-H-2
LL--1
The controller learns the no load parameter;
HH--1
The controller self - learns the load parameter
9
00009
l-h-2
1000.0
Fine-tuning the coefficient setting to fine-tune the learning
results
7.System debugging methods and instructions (self-learning):
(Here to lift the amount of 1000Kg as an example to describe the load range setting and "no load and the
amount of two self-learning" process)
Before the system debugging:
①:Products must be in strict accordance with the "EWD-L-MSJ4 user manual" for self-learning,
otherwise it will cause the product can not be used and product measurement accuracy is not
accurate.
②:Before commissioning, it is necessary to specify the weight of the car. The weight of the truck
can not exceed the total range of the sensor. Otherwise, the sensor will be damaged and the product
will not be used.
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1.Elevation range setting:Note:①1. Product digital tube display the default decimal
point to 1, the unit is Kg, For example :the case shows "1000.0", that is,
1.Check that the sensor wiring is correct;
2. Confirm the signal grade and polarity of the product
terminals, and after the plug is firmly connected, the product
is powered on and the digital tube is displayed normally.
NO
System digital tube normal display
,
press
【
■
】
Set the key
to enter the command selection state
,
When show
“00000”
,
press
【 】
and
【
▼
】
button Change the digital
tube display to“00002”After the load range setting
command
,
press
【
■
】,
when show“Lc--01”
,
press again
【
■
】
Enter the load scale to modify the state
,
press
【 】
and
【
▼
】
Change the digital tube display to“1000.0”
,
press
【
■
】
Confirm and save the range of 1000Kg of data
。
(
Example: elevator capacity of 1000kg, that is, the
amount of load range set to 100% of the amount of
"1000.0" can)
Ensure that the power supply circuit and the sensor
are connected properly after power supply
。
yes
yes
Restore factory default method
:
1
Double-click the quick recovery method
:
Turn
on the power
,
press same time
【 】
and
【
▼
】
10slater
,
when show“HELP-”
,
The internal
setting has been restored to the factory settings
。
2 Instruction parameter confirmation method
:
Turn on the power
,
press
【
■
】 ,
enter“00000”Command selection interface
,
press
【 】
and
【
▼
】
Change the digital tube
display to“00006”
,
press
【
■
】
enter“help-”
,
press
again
【
■
】,
to restore the factory settings.
yes
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2.No-load self-learning process:
Note
:①
product no-load self-learning before the car must ensure that there is no load and debris,
otherwise it will lead to a greater error in the weighing effect.
② product no-load - the two-point self-learning process, must be "LL-01" first study
no-load, "HH - 1" retraining, otherwise it will lead to the product can not be used
Contact power supply,press【■】Enter the command selection state,
when show“00000”,press【 】and【▼】Change the digital tube display
to“00008”,press【■】,when show“L-h-2”,press【■】to enter the
command parameter modification state,when show “LL-01”,In the car
when no load,press【■】to confirm and save the load data of the empty
car at this time.Save success show "HH - 1", thus no longer successful
learning.
Has been successfully
completed the elevator rated
load range set, the elevator
car weight and rated load no
longer change.
Yes
No
Elevator due to late decoration,
car weight has changed, or
because the customer needs to
modify the rated load.
Follow the first step to complete the elevator scale setting operation.
yes
NO
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3.Lift the amount of self-learning process:
After successful completion of the no-load
self-learning process, add 100% of the load
weight to the elevator car when the product
"HH-1" is displayed. (For example, this elevator
is set to 1000Kg, The weight of the weight of
1000Kg), press the 【■】 key to confirm and save
the load data of the car. When the digital display
"1000.0", this time shows the car is the actual
load value, the flag from the self-learning
completion.
Digital display of the current load data, this
mark the product from the successful study,
into the normal working condition.
No
Due to self-learning misuse (elevator load and
weight changes), resulting in digital tube display
weight and car load does not match or the error is
too large, you need to restore the factory settings,
re-self-learning.
Restore factory default method::
Double-click the quick recovery method:Turn on the power,press
same time【 】and 【▼】10slater,when show“HELP-”,
The internal setting has been restored to the factory settings。
Instruction parameter confirmation method:Turn on the power,
press【■】,enter“00000”Command selection interface,press
【 】and 【▼】Change the digital tube display to“00006”,
press【■】enter“help-”,press again【■】,to restore the factory
settings.
yes
yes
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8、Multiplication parameter setting process description (auxiliary function):
Note
:
Repeated parameter debugging must be in the product after the completion of
Chapter 8 product self-learning process before they take effect. Multiplier parameter
adjustment range of "01 ~ 99", that is, the product multiplier for the amount of 1 to 99 times
the amount for customers to choose. The product default multiplier parameter value is 1
times the amount of time to restore the factory settings after the product multiplier
parameters are restored to the product default multiplier parameter value of the rated load of
1 times.
1.Multiply parameter setting process:
2.for example
:
Has completed the amount of 1000kg self-learning process of the product, into the normal working condition.
At this time digital tube Display "1000.0" for the current car payload value of 1000kg.According to the above
parameter setting process will be multiplied parameter value is set to "bz-05", and successfully saved 5 times
Parameter value. At this point the product light load action load value from the original 1000kg * 5% = 50kg also
doubled, this When the product in the 1000kg * 5 * 5% = 250kg output light load switch signal. And so on, the
load signal and The load value of the overload signal is also increased by 5 times. The output of the product will
also be based on the load of the elevator Corresponding to 5 times the value of the analog output changes.
When the system is displayed normally,Press 【 ■ 】 to enter the instruction selection state, and when
"00000" is displayed; press 【 】 and【▼】button to change the digital tube display to "00007".
"Press 【■】 key to display "bz - c", press the 【■】 key again to enter the command parameter to modify
the state, the product digital hanging display "bz-01" (after the two digital display "01" That is doubled,
for example
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System Features
9、Technical Specifications:
⒈
Application:
applicable to all fixed car platform elevators
⒉
Floor Compensation
Artificial changes in learning errors and fine-tuning.
⒊
Sensitivity:
Elevator Rated Capacity/1000 (The rated capacity is 1000kg, and the sensitivity is
1kg ) [This data may be affected by elevator mechanical performance.]
⒋
System error:
≤0.25%(5~40℃)
⒌
Non-Linearity:
≤0.25%
⒎
Output Mode:
Programmable
4-way switch
signal:
①4-channel programmable output modes are: No load, light
load, rated load, overload (customer may set the changing
range freely).
②Each channel can be programmed as dynamic Close or Open
contact.
③Contact Capacity:DC/AC 48V/100mA。
Linear analogue:
Full compensation range 0~10V;10~0V
⒏
Ambient Temperature:
:-20~55℃
⒐
Relative Humidity:
20%~90%RH
⒑
Reaction Time:
≤0.25s
⒒
Power supply:
AC/DC24(±10%)V/200mA
⒓
installation Place:
Load sensor:under movable car platform。
Controller:Control Cabinet in machineroom
⒔
Overall Size:
Controller parts:115×90×40 mm3
:The intension exceeding the limit parameters listed above may result in the abnormality or
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permanent damage to the system.
Promise
⑴If this system appears any quality problem of product itself in 1 year after delivery, it will be replaced freely
(damage of the product seal will not be dealt with)。
⑵For any requirement of special functions, make it out by mail.
⑶Any system abnormality in adjustment or operation, please contact our company directly.
Other
⒈
Packing list
:
EWD-L-MSJ4 Controller
1set
Φ4×20mm Fastening Screw sets
4sts
Load sensor
Set this parameter based on
user requirements
User’s Guide 1piece
⒉Address
Xi’an Excellent Electromechnical Co.,Ltd
TE L
:
(029)88416613 85565714/8478
A D D
:
7D,Block A, Olympic Building,
14th Chang An North Road, X
i'an, Shaanxi,China.
FAX
:
(029)85565714-886
Technical:18092639750 18092639752
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Φ
68
25
10
22
4-
Φ
14
4-M10
Φ
86
Φ
20
Attched document:
Load sensor dimensions and installation
1. XCL-Y/8625 loading Sensor size and installation method
1.1 size (range:12KN、22KN、30KN、40KN、50KN、70KN)
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Bar size chart
1.2 install method
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Range
Size
KN A B
20
50
216 192
260 238
2. XCL-ZL/W Standard character “王” tension sensor size and installation method
2.1 Size of load sensor 2.2 install method
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Range
Size
KN
10
15
20
30
A B C
Thread hole depth
H
50
70
100
150
25 8 12.5
Through-hole
41
25 8 12.5
Through-hole
41
25
8
12.5
Through-hole
41
35 10 12.5
Through-hole
48
35 10 12.5
Through-hole
48
35 8 17 1860
35 8 1760
35 8 2170
18
18
3.XCL-T/A Standard character “
一
” load sensor size and installation method
3.1 load sensor size
3.2 install method
150
C
90
H
B
120
5
2-
Φ
8
2-M10(螺纹孔深度 )
A
Rope head
installation method:
Car bottom
installation mode:
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Range
Size
KN A B
Thread hole depth
H
30
50
70
100
150
10 12.5
Through-hole
48
10 12.5
Through-hole
48
8
17
1860
8 17 1860
8 17 1870
4.XCL-T/B Standard character “
一
” load sensor size and installation method
4.1 load sensor size
4.2 install method
150
128
108
90
H
35
5
2-
Φ
11
A
B
2-M10
5
螺纹孔深度
Rope head
installation method:
Car bottom
installation mode:
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5.XCL-ZL/P2 load sensor dimensions and installation method
:
5.1 size(range :5KN 、8KN) 5
.2 install method
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6.XCL-ZL/P3 load sensor dimensions and installation method
:
6.1 size(range :5KN 、8KN) 6.2 install method
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7.XCL-YH/7910 load sensor dimensions and installation method
7.1 size(range :10KN)
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7.2 install method
Precautions for installing controllers and sensors
1. The controller part should be installed in the control box
on the top of the car, and it is best not to be close to the
elevator electronic weighing device transformer, governor
and other equipment. In all cases, sensors and controllers
shall be installed away from heat sources;
2.4 Sensors installed at the bottom of the car, and the
connection between the controller, it is better not to 110V,
220V and other power supply in the same wiring slot;
3. Connect the sensor wiring port to the PG port of the controller,
and connect PV to the power cable according to the requirements of
the weighing device. Be sure to pay attention to the voltage level;
4. Power on the weighing device after the check is correct, and the
controller should be displayed in the corresponding working
mode. the corresponding working mode.
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8.XCL-T/E load sensor dimensions and installation method
8.1 size(range :8KN) 8.2 install method